The cost of a 200 TPH (tons per hour) capacity impact crusher can vary significantly based on several factors, including the manufacturer, the design, and the specific features of the crusher. Below is an overview of the elements that influence the cost and a general price range for such crushers.
Type of Impact Crusher
Impact crushers come in various designs, such as horizontal shaft impactors (HSI) and vertical shaft impactors (VSI). Horizontal shaft impact crushers are typically used in primary and secondary crushing applications and tend to be less expensive than VSI crushers, which are used for more specialized operations like sand production. VSI crushers are often used for finer materials, requiring higher precision in the crushing process, which can add to the cost.
Material and Build Quality
The material used in the construction of the crusher can also affect its price. Crushers made with high-quality steel or alloys to improve durability and longevity will typically be more expensive. Additionally, crushers designed for harder materials (e.g., granite, basalt) may have reinforced components that add to their cost.
Crusher Features and Specifications
The features of the crusher can significantly affect the price. A basic 200 TPH impact crusher may have standard features, while a more advanced version could include features such as:
- Automatic control systems for ease of operation and increased efficiency.
- High-capacity feed hoppers and larger screens.
- Heavy-duty rotors and blow bars for higher productivity.
- Energy-efficient motors that reduce operating costs.
- Specialized wear-resistant materials to ensure longer lifespan and minimize downtime.
Impact crushers with higher technology, safety features, and the ability to process more challenging materials (e.g., harder rocks or materials with high moisture content) are usually more expensive.
Additional Costs
Beyond the upfront cost of the crusher, other expenses may include:
- Crusher spares and wear parts: Impact crushers, due to their high impact on materials, have parts that wear down quickly. Replacing these parts, such as blow bars, liners, and rotor discs, can add to operating costs.
- Training and maintenance: Some companies offer training packages for operators and maintenance staff to help ensure that the crusher runs efficiently.
- Warranty and after-sales support: A warranty package can provide peace of mind, ensuring that the crusher will be repaired or replaced if it malfunctions within a certain period.
Customization and Additional Components
Customized crushers, which are built according to specific requirements such as feed size, discharge size, or specific processing needs, can be more expensive than standard models. Additionally, purchasing associated equipment such as feeders, screens, or conveyors can increase the overall cost of setting up the crushing plant.