In the modern construction and mining industries, efficient crushing equipment is critical for producing high-quality aggregates. Among various crushing solutions, the 200 TPH mobile jaw crusher has emerged as a powerful and flexible option for contractors and mining operators. This article explores the features, advantages, and manufacturing insights of a 200 tons per hour mobile jaw crusher factory.
What is a 200 TPH Mobile Jaw Crusher?
A 200 TPH mobile jaw crusher is a portable crushing plant equipped with a jaw crusher capable of processing up to 200 tons of raw materials per hour. It is designed to crush large rocks, ores, concrete, and construction debris into smaller, manageable pieces suitable for road construction, building foundations, and other aggregate needs.
Unlike stationary crushers, mobile jaw crushers are mounted on a chassis with wheels or tracks, allowing easy relocation to different work sites. This mobility saves transportation costs and increases operational flexibility.
Key Features of the 200 TPH Mobile Jaw Crusher
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High Crushing Capacity: The 200 tons per hour capacity makes it ideal for medium to large-scale projects, providing consistent throughput.
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Robust Jaw Crusher Unit: The core component, the jaw crusher, features a fixed and a moving jaw plate that crushes material through compressive force. High-strength steel and advanced jaw plate design ensure durability and efficiency.
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Compact and Mobile Design: Mounted on a heavy-duty chassis with hydraulic steering, it can be easily transported and deployed in rough terrain.
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Automated Control System: Modern factories equip these crushers with PLC control for smooth operation, fault diagnostics, and energy-saving.
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Versatile Feed Size and Output: Capable of handling large feed sizes (up to 750 mm) and adjustable discharge sizes (typically 50-150 mm), suitable for a range of applications.
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Integrated Screening Options: Many models include a vibrating screen for preliminary sorting, allowing production of multiple aggregate sizes on-site.
Manufacturing Process in a 200 TPH Mobile Jaw Crusher Factory
Building a high-quality mobile jaw crusher involves several steps:
1. Design and Engineering
Factory engineers design the crusher’s frame, jaw plates, and feeding mechanisms using CAD software, optimizing for strength, efficiency, and mobility.
2. Material Selection
High-quality steel alloys are chosen for the jaw plates and frame to ensure resistance to wear and tear under harsh conditions.
3. Fabrication and Assembly
The factory uses precision CNC machines to cut and shape parts. The assembly line integrates the jaw crusher with chassis, hydraulic systems, conveyors, and electrical controls.
4. Quality Control
Every crusher undergoes strict inspection, including load tests and functional trials to ensure it meets performance standards.
5. Customization and Upgrades
Factories often provide customization for feed size, power source (diesel or electric), and auxiliary equipment based on customer needs.
Advantages of Buying from a Specialized Factory
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Cost-Effective Pricing: Direct purchase from the factory eliminates middlemen, reducing costs.
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After-Sales Support: Manufacturers typically offer warranty, spare parts, and technical assistance.
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Latest Technology: Factories continuously upgrade their products incorporating the newest crushing and control technology.
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Customization: Tailored solutions fit specific project requirements.
A 200 TPH mobile jaw crusher factory represents the forefront of crushing technology—combining power, portability, and precision engineering. Whether for mining, construction, or recycling, these crushers deliver high throughput with flexible deployment, enabling operators to maximize productivity and reduce costs.
For businesses looking to upgrade their crushing equipment, sourcing directly from a reputable 200 TPH mobile jaw crusher factory ensures access to durable machinery, innovative features, and reliable support.